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  • 428746  Hypertherm Duramax FlushCut Consumable Kit, for Powermax 45 XP
  • 428746  Hypertherm Duramax FlushCut Consumable Kit, for Powermax 45 XP
  • 428746  Hypertherm Duramax FlushCut Consumable Kit, for Powermax 45 XP
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Rapid Ref : 428746  

Hypertherm Duramax FlushCut Consumable Kit, for Powermax 45 XP
428746

£175.20  EX VAT
SSP Suggested Selling Price = £219.00  YOU SAVE £43.80
 Buy in 3 easy interest free payments of £58.40† with

The FlushCut™ process for Powermax 45XP systems allows users to cut closer to base materials than ever before.

Reduce time-consuming and costly grinding!

Close cutting for removing lugs and other attachments has typically been performed via oxyfuel cutting or carbon arc gouging, followed by labour-intensive grinding. FlushCut for Powermax plasma systems provides a new, more efficient process for challenging removal applications.

The patented consumable design for FlushCut features an angled nozzle bore design which delivers the plasma arc at a 45° angle – essentially bending the plasma arc. This unique design allows Powermax users to cut closer or flusher to the base than ever before, significantly reducing grinding and increasing the opportunity to reuse pad eyes, attachments and other temporary weld supports.

Kit Contents

Part # Description Qty
420540 Retaining Ring 1
420633 Shield 1
420536 Retaining Cap 1
420635 Electrode 1
420634 Swirl Ring 1
  Total 5 parts

Brochures, Manuals & Videos

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Hypertherm Consumable Kits FAQs

Straight answers to the questions people ask when choosing and using a plasma torch consumable kit.

Should I choose a handheld kit or a mechanised kit?icon-minus-redicon-plus-red

Choose by how the torch is used. Handheld kits are made for a torch held by the operator, and the shield is designed so that the torch can be dragged lightly on the plate. Mechanised kits are for a torch mounted on a cutting table or machine, which holds the torch a set distance above the plate.

Do not assume the two are interchangeable. Use only the parts your torch manual lists for your application, and check the consumable chart before mixing handheld and mechanised parts.

What does ohmic sensing mean, and do I need an ohmic kit?icon-minus-redicon-plus-red

Ohmic sensing is a way for a cutting machine to find the plate: an electrical contact between the torch and the plate tells the height control where the surface is before the arc fires. It is only relevant to mechanised cutting.

If your cutting table's height control uses ohmic sensing, the torch needs the contact ring or cap made for it, connected as the height control manual describes. If it does not, you do not need one. Handheld torches do not use this feature. Check your cutting table's manual first.

How do I make sure a kit fits my plasma torch?icon-minus-redicon-plus-red

Start with the torch and power source, not just the amperage. Consumables are specific to the cutting current, the material and the application, so confirm that the part numbers match those shown in your torch manual or consumable chart. Look at the data plate and manual for the torch model.

Consumables for one torch family do not normally interchange with another, even when they look alike. If you are unsure, our team can help you match a kit to your torch.

When should I replace the electrode and nozzle?icon-minus-redicon-plus-red

Replace them when cut quality drops or when inspection shows wear. For many separate-part torches the maker suggests changing a standard copper electrode at the pit depth given in the manual, and a nozzle whose hole is nicked, oval or has rounded edges. Systems differ, so use the figures in your own manual.

On systems that use a single-piece cartridge, replace the whole cartridge when the cut quality is no longer satisfactory or the nozzle hole is no longer round.

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