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Spare Parts For Kemppi MinarcMig Models
Straight answers to the questions people ask most when buying spare parts for a compact MIG welding machine and its torch.
The consumables at the front of the torch wear first: the contact tip, the gas nozzle and the gas diffuser. Behind them, the liner that guides the wire along the cable also wears and can clog with dirt and copper dust.A worn contact tip causes an unstable arc, a clogged liner causes poor wire feed, and a spatter-filled nozzle upsets the gas shield. Replacing these in good time protects weld quality and helps avoid damage to the torch.
Change it when the arc becomes unstable or erratic, when the hole in the tip has worn out of round, or when the tip is burned or deformed. As the hole enlarges, electrical contact with the wire becomes inconsistent, which shows up as an unsteady arc.If the wire has burned back and fused to the tip, replace the tip rather than reuse it, and look for the cause, such as a wrong-size tip, a restricted liner or a poor earth connection. There is no fixed interval, because it depends on the wire, the current and how long you weld.
Yes. The hole must match the diameter of the wire you are using, with only a very small clearance so the wire can slide freely while still making good electrical contact. An oversized hole lets the wire move about, causes arcing inside the tip and is a common cause of burnback, so a bigger tip is not a cure for feeding problems.For aluminium wire, use tips made for that wire. Check the wire size on the spool and the size marked on the tip when you order.
The nozzle directs the shielding gas over the weld pool. A heavier, thicker-walled nozzle usually stands up better to the heat and spatter of longer or higher-current welding, and is often chosen for heavy-duty work and for aluminium. A standard nozzle is fine for general, lighter work.To get good shielding the nozzle must be large enough to cover the weld pool, clean, and undamaged. Spatter build-up or damage can cause patchy gas cover and porosity, so clean or replace the nozzle when it clogs.
The liner's bore must suit the wire diameter, and the material must suit the wire type. Steel liners are normally used for steel wire. Plastic liners such as PTFE are generally used for aluminium because they create less friction and do not shave metal from the soft wire.A liner that is too large lets the wire wander, and one that is too small makes it bind. Colour coding varies between makers, so check the bore range on the liner itself rather than relying on colour alone, and follow the torch maker's guidance for other wire types.
The liner must reach the correct point at both ends of the torch. If it is trimmed too long or too short, the wire can snag or be unsupported, which causes serious feeding problems.The correct amount of liner to leave protruding or to trim back is given in the maker's instructions for your torch, and many makers supply a gauge or marks to help. Follow those, and do not guess the length.