Regulator Accessories FAQs
Straight answers to the questions people ask most about flowmeters, cylinder connectors, adaptors and other regulator accessories.
Why is the flow at my torch different from the flow on the flowmeter?
The flowmeter only tells you what is leaving the regulator, not what arrives at the nozzle. Leaks in the hose or fittings, a blocked or partly blocked nozzle, a long or kinked hose, and a damaged gas diffuser can all make the real flow at the torch different from the setting.
A draught can also blow the gas away from the weld even when the flow is right. If welds show porosity despite a sensible setting, measure the flow at the nozzle and check the whole gas line for leaks.
Why do I need an adaptor between some cylinders and my regulator?
Different gases use different cylinder outlet connections, partly so that regulators cannot easily be fitted to the wrong gas. An adaptor allows a regulator made for one connection to fit a cylinder with another, for example when a regulator made for one type of shielding gas is used on a cylinder with a different outlet.
Use only an adaptor made for the job and compatible with the gases involved. Never force a thread, never use makeshift fittings, and keep oil and grease away from the connection. If it does not fit easily, stop and check that the gas and regulator are the right pair.
Why does a carbon dioxide regulator sometimes need a heater?
When carbon dioxide leaves a cylinder and expands, it gets very cold. At higher flows this can freeze the regulator, and the flow then becomes unsteady or stops altogether, which spoils the weld.
A regulator heater warms the regulator body to prevent this. It is an electrical device, so check that its voltage matches your supply, keep the cable and plug in good condition and away from sharp edges, and follow the maker's instructions. For light or short jobs it is not always needed, but it is worth having for long welds or high flows.
What are cylinder quick connectors and when are they useful?
A quick connector fits between the cylinder and the hose or flowmeter and lets you connect and disconnect the gas without a spanner. They are common with small and portable cylinders, where cylinders are changed often and speed is useful.
Some are fixed-flow types set to a particular flow rate, and others are variable. Check the marking and the instructions for the gas, the flow range and the cylinder type. As with any gas fitting, check the connection for leaks after you make it, and keep it clean and free of oil.