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When welding with metals such as Titanium, a secondary inert shielding gas application is necessary to protect the cooling weld bead and heat-affected zone. Trailing cups prevent oxidation by shielding the weld from the atmosphere until it has cooled to a safe temperature.
Practical answers on using trailing shields and cups to protect hot TIG welds from the air.
Titanium is the main one. TWI explains that titanium absorbs oxygen and nitrogen when hot, which makes it brittle, so the cooling weld and heat-affected zone need extra protection from a trailing shield. Other reactive metals can be similar.Stainless steel is more forgiving, but oxide or heat tint on the surface damages corrosion resistance, so a trailing shield can help give brighter, cleaner welds where appearance or hygiene matters. Always check the welding procedure for your material and application.
No. A trailing shield protects the face of the weld as it cools, but the back (root) side of a full-penetration joint also needs protecting. TWI notes that the back face of a titanium weld needs a gas purge as well, and the HSE describes back purging with inert gas for stainless steel and other corrosion-resistant metals.Use the shield for the top side and a purge for the underside, with a vent so pressure cannot build up. Remember that purge gas is also an asphyxiation risk.
Colour shows how much air reached the hot metal. TWI describes perfect shielding as bright and silvery, followed by light straw and dark straw, then dark blue, light blue, grey and finally powdery white as contamination increases.Light and dark straw are normally acceptable, dark blue may be acceptable depending on service conditions, and light blue, grey and white are not. Colour alone is not a reliable guide on multi-pass welds, because contamination in earlier runs affects later ones. Your specification decides what you can accept.
Very clean. TWI calls for scrupulous cleanliness of the parent metal and the filler wire, because oil, dirt and fingerprints can add oxygen and hydrogen and cause porosity, discolouration and brittleness.A typical routine is to degrease, remove oxide with a clean stainless steel brush kept for the purpose, and degrease again. Handle cleaned parts and filler with clean gloves. Keep solvents and rags away from ignition sources. Follow your procedure and the solvent maker's safety instructions.
