Gas Fittings FAQs
Union nuts, tails, couplers, adaptors and clips for gas welding hose: how to choose them and fit them safely.
How do I work out which thread and size of fitting I need?
Start with the connection you are joining to, such as the regulator outlet or the blowpipe inlet, and read the thread size and hand (left or right) marked on it or given in the maker's data. Common gas welding connections use parallel threads in sizes such as 1/4 inch and 3/8 inch, with a left-hand thread for fuel gas and a right-hand thread for oxygen. The nut size is separate from the bore of the hose that goes on the tail.
Standards for hose connections set the dimensions of the union, nut and tail so that parts made to them fit together, but makers differ in detail. If you are unsure, check the existing part against the data plate or manual, or ask our team to help you identify it.
How do I match a hose tail to my hose?
The tail has to suit the bore (inside diameter) of the hose, and the nut has to suit the thread of the connection it screws onto. These are two different sizes, which is why you will see tails sold as, for example, a particular bore for a particular nut size. Measure or check the marking on the hose, rather than guessing from the outside diameter.
The standard for hose connections covers the union, nut and other connection parts but not the design of the tail that goes inside the hose; hose assemblies are covered by a separate standard. A tail that is too loose or too tight in the hose can leak or damage the hose, so choose one made for gas welding hose of your bore.
How do I fit a hose tail and ferrule or clip properly?
Cut the hose square and clean, push it fully onto the tail, then secure it with a ferrule or clip of the correct size for the hose, using the crimping tool or pliers made for that clip. Choose a ferrule that matches the outside diameter of the hose, because a ferrule that is too large will not grip properly. A badly fitted fitting can leak, which can lead to fire or flashback.
After fitting, check that the hose cannot be pulled off the tail by hand and leak test the joint with the hose pressurised. Follow the maker's instructions for the clip or ferrule you are using.
Can I use ordinary worm-drive hose clips on gas welding hose?
No. HSE guidance says screw-tightened clips such as jubilee clips are not recommended for gas welding hose, because of the risk of leaks from over-tightening or under-tightening them. Hose tails should be refitted using crimp clips or ferrules designed for the task.
Use the type of clip or ferrule that the hose and fitting makers recommend, fitted with the correct tool, and follow your site rules. Replace a clip that has been removed rather than refitting it, unless the maker says it can be reused.