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Practical answers on choosing nozzles, mixers and heating necks, and using and maintaining this style of heavy-duty gas welding and cutting torch.
Welding nozzles are chosen by the thickness of the material. TWI explains that the torch takes interchangeable nozzles so the flame intensity can be matched to the work, and a chart relates material thickness, nozzle size and welding speed. Thicker material needs a larger nozzle, and the gas pressures are set to suit the nozzle's flow rate.Nozzle numbering is not standard from one maker to another, so use the chart for the nozzles you actually have, and check which mixer and torch style they are made for. Our team can help you choose if you are unsure which size suits your job.
Yes. HSE guidance says flashback arresters should be fitted to both the oxygen and fuel gas hoses near the regulators, and for long lengths of hose also at the torch. The torch should be fitted with spring-loaded non-return valves.Non-return valves reduce the risk of a flashback but cannot stop one once it has happened, and an arrester is not a substitute for safe working practice. After a flashback, have the torch, hoses, regulators and arresters carefully checked and replace parts where needed. Follow the maker's instructions for checking arresters regularly.
Follow the maker's lighting-up procedure. HSE says to purge the hoses before lighting to clear any potentially explosive gas mixture, use a spark igniter, and light the gas quickly after turning it on. Do not use a match or other flame, and point the torch away from yourself, other people and the hoses.Valve order and flame setting differ between fuel gases and torches, so use the instructions supplied with yours. Anyone new to oxy/fuel equipment should be shown how to purge, light and shut down before using it.
Check connections and equipment regularly. HSE advises a proprietary leak-detecting spray or solution suitable for oxy/fuel systems. Do not use soapy water or anything containing grease or oil on oxygen equipment, and never look for a leak with a naked flame.Repair or replace leaking components straight away. Leaking hoses should not be repaired, but a damaged section can be cut out and the hose tail refitted using crimp clips designed for the job, not screw-tightened clips. Equipment used in harsh conditions will normally need checking more often.